Introduction: Q: What is the processing capacity of Huashengming roll crushers? How many tons can the equipment produce per hour? A: Huashengming roll crushing equipment is mainly divided int...
Q: What is the processing capacity of Huashengming roll crushers? How many tons can the equipment produce per hour?
A: Huashengming roll crushing equipment is mainly divided into three categories: smooth double roll crusher, double toothed roll crusher, and high-pressure grinding roll. The three models differ greatly in structure, working conditions and hourly output. Below are their accurate production capacities and applicable scenarios.
1. Smooth Double Roll Crusher (Dry Material Fine Crushing)Hourly Capacity: 20–400 t/h Small models achieve 20–80 t/h, suitable for laboratory use, small mineral processing and small-batch fine crushing of dry mortar materials. Medium models reach 80–200 t/h, mainly used for processing river pebbles, calcite, quartz stone, marble, cobblestone and bentonite. Large full-hydraulic smooth roll models can reach 200–400 t/h. Adopting static pressure extrusion crushing, this equipment features low over-crushing rate and uniform particle size. It is specially designed for dry and hard ores and construction aggregate production lines, perfectly matching the “more crushing, less grinding” process in the front-end of ball mills.
Double Roll Crusher
2. Double Toothed Roll Crusher (Wet & Viscous Material Crushing)Hourly Capacity: 7–300 t/h Featuring large crushing ratio and strong material grabbing capacity, small models deliver 7–60 t/h, ideal for fine crushing construction waste, road milling materials, silicate, gangue, coal and coke. Medium models reach 60–180 t/h, mostly used for pretreatment of weathered manganese ore and wet stone materials. Large heavy-duty toothed roll models achieve 180–300 t/h, meeting the batch production demands of medium and large solid waste recycling and open-pit mines. The alloy tooth structure forcibly grabs and shears materials, completely solving common problems such as material slipping, bridging and cavity blocking. It operates stably on dry, wet and mixed materials with strong adaptability to high-moisture materials.
3. High-Pressure Grinding Roll (HPGR) (Hard Ore Ultra-Fine Crushing)Hourly Capacity: 60–1180 t/h As advanced ultra-fine crushing equipment, HPGR delivers far higher capacity than ordinary roll crushers. Small and medium models achieve 60–400 t/h for conventional mineral processing and sand aggregate deep processing, while large industrial models reach 400–1180 t/h, supporting large-scale production lines with an annual output of tens of millions of tons. It is widely applied for ultra-fine crushing of high-hardness iron ore, manganese ore, gold ore and hard rock. Through high-pressure material layer extrusion, it creates numerous micro-cracks inside ores, greatly improving mineral dissociation degree and reducing overall energy consumption. It is the core fine crushing equipment for large mineral processing plants and high-quality sand production lines.
High Pressure Grinding Rolls
Capacity Influence Factors: The above data refers to the output under standard working conditions. Actual capacity is affected by material hardness, feeding particle size, finished product fineness and moisture content. Harder materials and finer discharging requirements will slightly reduce output, while dry and soft materials achieve higher crushing efficiency. All Huashengming roll crushers support 24-hour continuous stable operation.
