High Pressure Roller Crusher

High Pressure Grinding Roll

Applicable materials:Coal, River pebble, calcite, quartzite, marble, pebble, bentonite, iron ore, bluestone, mountain stone, water slag, limestone, weathered sand, diabase, granite, basalt and so on

Application scope: Highway, railway, high-rise buildings, municipal, hydropower dam construction, concrete mixing station, sand and stone field, etc.

  • Feed size:≤35-75mm
  • Productive capacity:80-1800t/h

High Pressure Grinding Roll (HPGR)

The Ultimate Solution for Energy-Efficient Mineral Processing & Hard Rock Crushing

Product Overview

The HSM High Pressure Grinding Roll (HPGR) represents the cutting edge of comminution technology. Unlike traditional crushers, the HPGR applies extreme quasi-static pressure to a material bed between two counter-rotating rolls. This causes inter-particle crushing, creating numerous micro-cracks within the mineral grains.

This “pre-weakening” effect significantly reduces the energy required for subsequent grinding stages (Ball Mills/SAG Mills), leading to a 20% to 50% reduction in total plant energy consumption.

Why Choose HSM HPGR?

  • Energy Savings: Drastically lowers electricity costs per ton.
  • Higher Throughput: Increases the capacity of existing grinding circuits.
  • Dry/Wet Adaptability: Performs excellently in both arid and humid environments.
  • Low Wear Cost: Specialized studded roller surfaces for extreme longevity.

Core Advantages

Inter-particle Crushing

The high-pressure material bed creates micro-cracks in ore particles, enhancing mineral liberation and heap leaching recovery rates.

Advanced Hydraulic System

Intelligent hydraulic control maintains constant grinding pressure and provides instantaneous “tramp metal” protection to prevent roll damage.

Studded Roller Surface

Tungsten carbide studs create a “self-protecting” material layer, drastically extending the service life of roller segments in highly abrasive environments.

Automation & Remote Control

Fully compatible with HSM’s Intelligent Remote Operating System for real-time monitoring of pressure, temperature, and wear.

Industrial Applications

⛏️Iron & Gold Mining
Hard rock pre-grinding
🏗️Cement Industry
Clinker & Slag grinding
💎Diamond Mining
Liberation without damage
🔋Steel Slag
Metal recovery & recycling

Technical Parameters

Model Roll Diameter (mm) Roll Width (mm) Max Feed (mm) Capacity (t/h) Power (kW)
GM 100/50 1000 500 ≤35 80 – 150 2 x 250
GM 120/80 1200 800 ≤50 220 – 450 2 x 560
GM 140/100 1400 1000 ≤60 500 – 900 2 x 900
GM 170/120 1700 1200 ≤75 1000 – 1800 2 x 1600

Ready to Revolutionize Your Grinding Circuit?

Lower your energy costs and increase mineral recovery with HSM’s industry-leading HPGR technology.

Consult Our Engineers Now

Product parameter

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