Project Case Study
Hydraulic Double Roller Technology Applied in 150-200 T/H Coal Processing Line
Optimizing grain size distribution while preventing blockages from high-moisture feed.
Raw Coal & Coal Gangue
150 – 200 T/H
Below 30 mm (Adjustable)
2PGY1500×1200
Operational Pain Points: Excessive Fine Slime & Slurry Accumulation
Our client, a large-scale coal preparation and chemical plant, was previously using a traditional hammer mill to process raw coal for thermal boiler feeding. However, they faced two critical bottlenecks that severely impacted profit margins:
The impact action of the hammer mill generated over 25% coal powder (fines under 3mm), which burned too quickly and caused massive economic loss.
During the rainy season, raw coal moisture soared to over 12%, completely choking the crushing chamber and forcing shutdowns every few hours for manual cleaning.
Complete View of the Coal Crushing Plant Site
Technical Upgrade: Implementing the 2PGY1500×1200 Heavy-Duty Roller System
After diagnosing the precise physical material properties, our technical team configured the 2PGY1500×1200 Fully Hydraulic Double Roller Crusher upgraded with customized high-chromium alloy roller shells.
Unlike destructive impact crushing, the counter-rotating rollers utilize low-speed, high-torque static pressure extrusion. The raw coal is drawn smoothly between the synchronized rollers, crushed instantly along its natural geological fractures, and discharged cleanly via gravity.
Close-up of 2PGY Roller Crusher Installation
Performance Metrics: Lower Power Consumption & Enhanced Cubical Yield
Since industrial commissioning, the heavy-duty plant has achieved stable 24/7 continuous operation with optimized output metrics:
✓
The over-crushing rate dropped drastically from 25% to under 5%, significantly increasing the total output value of high-premium sized coal.
✓
Even during heavy rainfall and handling 12%+ high-moisture feed, the continuous self-cleaning movement of the dual rollers completely prevented structural sticking.
✓
The intelligent automatic hydraulic system drastically optimized electricity consumption, saving thousands of dollars in monthly utility expenditures.
Ready to Optimize Your Crushing Infrastructure?
Get in touch with our technical consultants today for a comprehensive engineering assessment and data-driven equipment proposal customized for your material properties.
