Hydraulic Double Tooth Roller Crusher Solution
Transform construction waste and concrete aggregates into high-value cubic particles with advanced hydraulic intelligence.
The Challenge: Material Heterogeneity & Severe Clogging
Processing construction waste presents severe operational hurdles for conventional crushers. The frequent presence of unbreakable foreign objects like steel bars or iron blocks poses constant risks of catastrophic motor and shaft damage. Furthermore, the high moisture, clay, and soil content typically mixed into demolition debris easily causes material adhesion, leading to “blind holes” and bridging that repeatedly halt entire production lines.
construction waste
The Strategy: Intelligent Hydraulic Control & Self-Cleaning Disruption
Our Hydraulic Double Toothed Roller Crusher redefines waste recycling by integrating a low-rotation, high-torque counter-rotating mechanical design that simultaneously extrudes, shears, and splits materials.
Equipped with an automatic hydraulic overload protection system that instantly senses unbreakable metal blocks. The movable roller automatically retracts to clear obstacles and resets instantly without halting operation, ensuring total site safety and continuous 24/7 productivity.
The unique tooth structure naturally prevents material adhesion and buildup on the roller surface. It thrives in high-mud, high-humidity environments, completely eliminating common bridging or plugging issues associated with wet building materials.
Measurable Operational Performance
• Perfect Particle Shape: The extrusion-shear crushing process produces high-quality, dense, cubic-shaped aggregates with minimal needle-flake content, ideal for high-grade concrete.
• Accurate Size Control: Discharge sizes are precisely adjusted between 8-50 mm in real-time via advanced hydraulic tuning without shutting down the machine.
• Eco-Friendly Circuit: Features a fully enclosed structure with integrated dust suppression and low-noise emissions, fully satisfying global environmental compliance rules.
• Reduced Total Cost: Energy consumption is slashed by 15%-25% compared to traditional crushers, while high-chromium manganese alloy rolls offer a 3-5x longer wear life.
Maximize Your Recycling Plant’s Efficiency
Our toothed rollers can be completely customized according to your incoming material hardness, clay content, and capacity requirements up to 400 t/h.
