Huashengming stone crusher machine Latest Technological Highlights: Five Core Directions Dual-stage crushing technology (revolutionizing wet material processing), Wear-resistant and long-life technology (hard rock/reinforced concrete processing), Intelligent control systems, Multi-functional integrated design, Environmental performance upgrades (green production standard), Covering key areas such as wet material processing, hard rock crushing, and intelligent control.
Stone Crusher Machine
1. Two-Stage Crushing Technology (Revolution in Wet Material Processing)
Screenless Anti-Blocking Design
Features a tandem upper-lower rotor crushing system (primary coarse crushing + secondary fine crushing), eliminating traditional screen structures. Output particle size (≤3mm) is controlled via rotor clearance, completely resolving blockage issues in high-moisture materials (moisture content ≤15%).
Self-impact Crushing Effect: Efficient fine crushing achieved through “hammer-on-material + material-on-material” collisions, reducing energy consumption by 15–30%. 80% of output particles ≤2mm.
Shift Gap Adjustment Technology
Automatically adjusts rotor clearance based on material moisture and hardness to prevent overload or uneven particle size (e.g., automatically increases clearance to prevent clogging when processing coal gangue).
2. Wear Resistance & Long-Life Technology (Hard Rock/Reinforced Steel Processing)
Three-Layer Composite Roller Skin Technology
Outer Layer: High-chromium alloy + tungsten carbide coating (hardness HRC62), 50% improved impact resistance;
Middle Layer: High-manganese steel matrix with waterproof toughening treatment to prevent cracking;
Inner Layer: Dovetail groove locking structure to prevent detachment.
Lifespan Comparison: When crushing granite, wear is only 1/3 that of standard roll liners, reducing annual replacements from 6 to 2.
Modular Maintenance Design
Hydraulic quick-opening inspection doors (two-stage crushers) and replaceable individual tooth plates (tooth roll crushers) cut maintenance time by 70%.
3. Intelligent Control System (Industry 4.0 Integration)
Remote Monitoring & Adaptive Adjustment
Supports real-time monitoring of operational parameters (bearing temperature, vibration status) via mobile app/PC, with fault alerts (e.g., overload, abnormal temperature rise).
Automatically adjusts motor power based on load, reducing overall energy consumption by 25%.
Precise Particle Size Control
Hydraulically adjusts roll gap (1–50mm range), enabling one-touch adjustment of output particle size (e.g., 1–3mm for sand production, 10–30mm for road base material).
4. Multi-Function Integrated Design (Streamlined Production Line)
Dual-crusher machine replaces multi-stage processes
Integrated coarse + fine crushing in a dual-stage crusher replaces traditional jaw crusher + impact crusher/hammer crusher lines, saving 30% in equipment investment.
Construction waste crushing stations feature integrated rebar separation systems. Semi-open discharge automatically separates rebar, enhancing recycled aggregate purity.
Dual-Power Adaptability (Diesel/Electric)
Supports diesel/electric switching, suitable for gridless mining areas (e.g., heavy hammer mobile sand makers).
5. Environmental Performance Upgrade (Green Production Standard)
Low-Noise Dust Reduction System
Fully enclosed crushing chamber + dust extraction port, dust emissions ≤10mg/m³, noise <85dB, compliant with green mining standards.
Energy-saving Design
Compression crushing (double-roll crusher) reduces dust by 60% and energy consumption by 45% compared to impact crushing.
Technology Application & Model Matching Table
| Technical Features | Core Innovation | Representative Models | Applicable Scenarios |
|---|---|---|---|
| Two-stage screenless anti-clogging | Twin-rotor series configuration + self-impact crushing | SCF Series Two-Stage Crusher | High-moisture coal gangue, construction waste |
| Composite wear-resistant roller lining | Three-layer structure + tungsten carbide coating | 2PGY Series Double-Roll/Four-Roll Crusher | Granite, demolition debris containing steel reinforcement |
| Intelligent remote control | APP monitoring + automatic gap adjustment | Customized Mobile Crushing Station | Adaptive to complex operating conditions |
| Dual-power oil-electric system + rebar separation | Power switching + semi-open discharge | Mobile Construction Waste Crushing Station | Off-grid mining areas, recycling projects |
