If you’re planning to invest in a stone crusher plant, the most critical question is: How much does it cost? The total cost is not fixed—it depends on capacity, equipment quality, location, installation and operational expenses. Below is a concise breakdown to help you make informed decisions.
1. Core Equipment Cost (40%-60% of Total Investment)
equipment of hydraulic roller crusher
Equipment is the largest cost component, varying by capacity and raw material hardness. 2026 market ranges:
Small-scale (10-50 tph): $50,000 – $200,000 (jaw crusher, small impact crusher, feeder, screen; for small sites).
Medium-scale (50-150 tph): $200,000 – $800,000 (adds cone crusher, conveyor system; for medium projects).
Large-scale (150+ tph): $800,000 – $3,000,000+ (multi-stage crushers, automated systems; for mining/industrial use).
Famous brands (e.g., Metso, Sandvik) cost 20%-50% more but offer better durability and after-sales service.
2. Installation & Foundation Cost (10%-15% of Total)
Key expenses: foundation construction, equipment installation (technicians, crane rental) and utilities connection. Range: $5,000 – $30,000 (small plants); over $200,000 (large plants).
3. Land & Permit Cost (5%-10% of Total)
Land cost depends on location and size (1-5 acres for small plants, 10+ for large ones). Permits include environmental ($2,000 – $20,000), mining (varies by region) and business licenses ($1,000 – $5,000).
4. Operational Costs (Recurring)
Ongoing expenses include: labor ($5,000 – $50,000/month), electricity ($3,000 – $50,000/month), raw materials ($5 – $20/ton if purchased), maintenance (5%-10% of equipment cost annually) and dust suppression ($1,000 – $10,000/month).
5. Transportation Cost (Variable)
Costs cover raw material delivery (if off-site) and finished product transport, ranging $2 – $10/ton based on distance. Opt for a location near raw materials and markets to save.
Tips to Reduce Cost of a Stone Crusher Plant
Match plant capacity to your demand to avoid overinvestment.
Consider high-quality used equipment (saves 30%-50% initial cost).
Choose a location near raw materials and target markets.
Select energy-saving equipment and conduct regular maintenance.
HSM heavy industry
Final Thought: The total cost combines initial investment and recurring expenses. Understand each component to maximize ROI. Tf you want a plant of stone crusher, contact us for a customized cost estimate based on your needs!
