Mobile Crusher Application Scenarios

Time:2025-10-10 From:admin [ Font:Small Middle Big]
Introduction: Mobile crushers are widely used across multiple industrial sectors due to their flexible relocation, high-efficiency crushing, and strong adaptability. 1. Construction Waste Rec...

Mobile crushers are widely used across multiple industrial sectors due to their flexible relocation, high-efficiency crushing, and strong adaptability.

Mobile Crusher

Mobile Crusher

1. Construction Waste Recycling and Resource Utilization

Scenario Requirements: Urban redevelopment and demolition sites generate large volumes of construction waste such as concrete blocks and bricks, requiring on-site crushing and conversion into recycled aggregates.
Equipment Solution:

Mobile Double-Stage Crusher: Screenless design prevents clogging when processing wet materials with moisture content ≤35%. Equipped with an automatic rebar separator and dust suppression spray system.
Recycling Applications: Output material can be processed into road base layers and eco-friendly bricks (e.g., grass pavers, Dutch bricks), reducing transportation costs and land occupation.

Case Study: Demolition projects in major Chinese cities deployed equipment directly on-site, achieving a closed-loop process: “waste → aggregate → building materials.”

2. Mining Operations and Sand/Gravel Aggregate Production

Application Requirements: Crushing medium-hard materials like granite, river pebbles, and iron ore, requiring flexible adaptation to varying mining terrain while producing high-quality aggregates.
Equipment Solution:

Mobile Double-Roll Crusher (e.g., 2PGY Series): Hydraulically adjustable roll gap (1–20mm) directly produces 0–5mm manufactured sand with uniform, high-cubic-content particle shape and low over-crushing rate.
Mobile Jaw Crusher: Primary crushing of large ore blocks (feed size ≤125mm), suitable for initial processing of granite and limestone.

Energy-saving Advantage: Double-roll crushers achieve “more crushing, less grinding,” reducing subsequent ball mill energy consumption by 30%–50%.

3. Coal and Coal Gangue Processing

Application Requirements: Raw coal sorting and coal gangue crushing, addressing clogging issues in high-moisture materials to enhance fuel utilization.
Equipment Solutions:

Mobile Double-Stage Crusher: Two-stage rotor series crushing with screenless design prevents clogging from sticky/wet materials; alloy hammers offer wear resistance and impact toughness.
Double-Tooth Roller Crusher: Wolf-tooth profile gently crushes coke/coal, minimizes over-crushing, and features a modular integrated screening-crushing structure for enhanced efficiency.

4. Road & Bridge Construction & Aggregate Supply

Scenario Requirements: On-site crushing of rock materials for producing asphalt concrete and cement concrete base course materials (0–30mm particle size).
Equipment Solution:

Mobile Rock Crusher: Equipped with “Big Gold Tooth” composite hammers for single-pass crushing of large rock (e.g., granite, basalt), suitable for materials with impurities.
Truck-mounted Mobile Station: Integrates feeding, crushing, and screening functions for rapid relocation between construction sections, reducing material transfer costs.

5. Environmental Recycling & Special Industrial Raw Material Processing

Application Requirements:

Resource recovery of steel slag and metallurgical slag;
Fine crushing of chemical raw materials (e.g., quartzite, potassium feldspar) to 1–3mm.

Equipment Solutions:

Double-roll crusher: High-chromium manganese steel roll liners resist corrosion, precisely controlling output particle size to meet silicate and refractory material fine crushing requirements.
Two-stage crusher: Processes high-moisture coal gangue or shale, producing 80% output ≤3mm for fertilizer feedstock or ceramic industry applications.

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