Huashengming Huashengming mobile crusher machine continuously achieve breakthroughs in technological innovation, leading the industry in intelligent control, wear-resistant technology, wet material adaptability, and structural design.
mobile crusher machine
1. Intelligent Control and Remote Operation System
AI Dynamic Regulation and IoT Integration
Real-time Parameter Optimization: Sensors monitor material hardness, moisture content, and equipment load. AI algorithms automatically adjust roller gap (±0.1mm precision), rotor speed, and motor power, boosting qualified output rate to over 98% while reducing energy consumption by 25%.
Remote Operation: Supports mobile/computer-based remote start/stop, fault alerts (e.g., 72-hour advance bearing wear warnings), and parameter adjustments, enabling “unattended” production and reducing manual intervention by 30%.
One-Touch Start/Stop & Variable Frequency Energy Savings
Equipment preparation time reduced from 30 to 5 minutes, increasing daily output by 200 tons; intelligent variable frequency technology adjusts power based on load, significantly improving overall energy efficiency.
2. Wear-Resistant Technology Innovation: Ultra-Long-Life Components
Three-Layer Composite Roller Skin/Hammer Design (Patented Technology)
Outer Layer: High-Chromium Alloy (Hardness HRC60+), 50% improved impact resistance;
Middle Layer: High-Manganese Steel Matrix (water quenching treatment prevents cracking);
Inner Layer: Dovetail groove locking structure eliminates detachment risk.
Field-tested lifespan: When processing granite, wear is only 1/3 that of standard products, reducing annual replacements from 6 to 2 and cutting costs by 60%.
Material Process Upgrades
Optimized tungsten carbide particle distribution and heat treatment processes boost wear resistance by 200%, suitable for extreme conditions like high-silica ores.
3. Wet Material Adaptive Technology: Overcoming challenges with highly wet and sticky materials
Shift Gap Adjustment Technology (Core of Dual-Stage Crusher)
Dynamically adjusts the gap between two rotors, optimizing crushing clearance in real-time based on material moisture and hardness to prevent blockages.
Effect: Enables direct crushing of coal slurry (15% moisture content) and gold ore containing clay without pre-treatment, improving continuous operation stability by 40%.
Screenless Dual-Rotor Structure
Eliminates screens in the dual-stage crusher. Wet, sticky materials are refined through the “hammer-crushing + material-on-material” self-collision effect, achieving an output particle size ≤3mm with zero material blockage.
4. High-efficiency crushing structure design
Integrated dual-stage crushing
The tandem dual-rotor design simultaneously performs coarse crushing (upper rotor) and fine crushing (lower rotor), achieving a high crushing ratio. This replaces traditional two-stage crushing processes, boosting capacity by 50%.
Application: Directly produces 1-3mm recycled aggregate in construction waste recycling, increasing recycling rate by 40%.
Modular Mobile Chassis
Tire/track chassis enables rapid relocation. PTO drive adapts to tractor power, ensuring worry-free operation in gridless mining areas (e.g., 2PGT400×250 model).
Hydraulic opening design simplifies maintenance, reducing hammer replacement time by 50%.
5. Environmental Protection & Energy-Saving Technologies
Dust & Noise Control
Enclosed crushing chamber + integrated dust collection system (bag filter/water mist) reduces dust emissions by 80%; soundproofing material wraps the body, limiting noise to ≤75 dB (traditional equipment: 90 dB).
Green Power System
Dual diesel/electric power switching saves 15%-20% energy in diesel mode; lightweight structure reduces energy consumption.
